reverse engineer product

Why Reverse Engineering is Crucial For Product Longevity

Reverse engineering refers to the process where an existing part is examined to determine exactly how it was produced in order to either find a way to improve or duplicate it. When producing plastic and rubber parts there are numerous advantages to utilizing reverse engineering. The following are a few of the most important reasons why you should think about using the process for your parts.

Reverse engineering may be used to make parts more durable and stronger.

Are some of the parts that are being produced right now by your company not lasting as long as you need them to? The process of reverse engineer can assist you with figuring out why this is the case. Pulling the curtain back will allow you to examine the composition of products more closely so that you can figure out where improvements should be made in order to make them more durable and stronger in the future.

Companies that reverse engineer their products improve the functionality of parts.

The parts that are used by your company might have performed the job that you need them to for years. However, now you may find they are not as effective as they once were. You can use reverse engineering to help change this and improve the functionality of your parts according to today’s standards. This will enable you to see what changes can be made to your parts so that they work better.

It can save your company money and time.

Engineering new parts from scratch for your company can be very time consuming and expensive. When you take the reverse engineering approach instead, you will reduce the amount of time that it takes to produce parts and in the process save money. Any company that produces parts should always explore the option of reverse engineering.

How Technology Shapes the Vision of Manufacturing

Dream boldly and big. When we think casually about the future it usually starts with impulses such as, “If only I could,” or “I would like to,” with our minds quickly picturing a power being granted, the want being fulfilled, or wish be granted. This same urge may be applied in a more rigorous way to how the future of manufacturing is envisioned. We should be thinking about what constraints are holding us back currently and imagine what the situation would be like of these constraints were entirely removed or eased.

It is definitely the direction that technology moves in. We can expect that machinery and machine shops will continue to become more flexible, more reliable, and more capable. They will become smaller or larger, as the size advantage becomes more apparent. Similarly, our measurement devices, computer systems, cutting tools, and so forth, will continue to improve. At first, these changes might seem incremental, but magnifying the implications can lead to insights. How can these advances be exploited? What opportunities will be opened up?

Expect the Unexpected with Manufacturing

cmm shop sarniaWhenever wishful thinking turns into imaginative thinking, frequently it will lead to thinking that is profoundly inventive. Inventiveness is a very powerful force that helps to shape manufacturing. Just like high-powered light forms are used by cutting processes, highly controlled electrical energy sparks and high-pressure water streams were not thought of at one time, and there are developments that are equally amazing that lie ahead in the future. Processes that build up instead of removing material are currently making significant changes to manufacturing landscape. Who knows what forces have not been harnessed yet? Maybe we will learn how to manipulate gravity or magnetism in order to arrange particles into various objects that have astonishing properties.

Always Consider Consequences

All of us know that no matter how compelling our daydreams and wishes are, that there could be some negative consequences if they actually did come true. The same is true when it comes to our visions of the future factory. It would be wise of us to watch for any negative reactions or unintended results from apparent benefits. Conflicts will undoubtedly arise, as we are seeing currently in the crises over our personal privacy and data security.

Employ Contrarian Thinking

Consumer preferences may change overnight. For example, our materialistic impulse for acquiring lots of things seems to be being replaced by an interest in having fewer, more handcrafted or more personalized good. Being rooted within a community might outweigh upward mobility with many turning down high-paying jobs. The expansive industrial park and suburban sprawl may be defied by walkable neighbourhoods that contain a group of micro-factories. Society might start pulling back from any digital connections that appear to be divisive and intrusive. In industry, I don’t think those concerns will diminish the movement towards data-driven manufacturing. However, it could be a bumpy ride as a result.

Maybe the most useful way to think about the future begins with “I hope.” Those words inspire being committed to a positive direction and renewal. Hope doesn’t ever sneer at change, even change that appears to be very disruptive. Hope just smiles back.


Safety For An Organized Workplace

machine shop safety

5S programs have been implemented by many companies in order to improve work area organization through setting necessary items in order; shining up the work area so that cleanliness is promoted; standardizing organization through adopting work area guidelines or rules; and sustaining organization through the work area being audited on a regular basis to ensure that prescribed standards are adhered to. However, many people have suggested that a sixth “S” is needed for addressing safety specifically. Although drawing attention to safety within the workplace is always a good idea, CMM believe that it can be effectively incorporated into the current five points.

Whenever a 5S program is launched, a company should go through each of the points in a sequential manner. This is the proven path to create and maintain organization. The approach also helps to ensure that safety gets address as an organization is moving its efforts forward.

Here is how that can happen:

Sorting: There are two main goals: Identifying items that are no longer needed, and limiting the quantities of necessary things. When everything that is contained within an area is evaluated is also has the additional benefit of determining which equipment is actually being used and whether or not it is operating safely and properly. It is an opportunity to review potential risks for operators as well as other employees who work within the area. Frequently, equipment’s condition and its potential for being operated unsafely is a major determining factor in whether or not it remains in the area or is removed. When sorting is done effectively is reduces how much clutter an area has, which leads to reduced hazards and a work area that is safer all-around.

Setting in Order: The process involves finding the best places for necessary items to be stored. Safety plays an important role in choosing these areas. Decisions regarding storing heavy and large items, handling and storing tools as well as other types of sharp items, locations of certain areas that need to be kept clear (like aisles and areas that are in front of a utility panel) as well as the best locations for safety equipment (eyewash stations, safety showers, fire extinguished, and more) need to be made with employee safety in mind.

Shining: This has to factor into safety. Cleaning chemicals need to be properly stored, handled and disposed of. Mops and brooms need to be stored i a place that is easy to access but also secured when not being used. Just propping these items against doors, cabinets or wall is not safe and may cause injuries. When equipment or machines are in need of cleaning, there need to be safety protocols integrated into the cleaning process and all those who are involved need to clearly understand them. “Danger” and “warning” signs must always be adhered to. Shining offers yet another chance to check equipment and machines for unsafe conditions, like leaky valves and pipes, holes in hoses, and frayed wires.

Read more

Why We Love CNC Machining Services (And You Should, Too!)

Computerized numerical control machining, or CNC, is re-shaping the modern manufacturing industry. There are many things we love about their methods. We’re talking fully automated metal fabrication processes designed to save manpower and time off. Maybe you’ll love how their processes help prevent errors, which slow down operations. Computerized numerical control is ideal for making three-dimensional shapes or complex metal shapes. For the smallest needs, CNC machinery might not be the best choice, but for the competitive industry, it’s typically the best. Read more

Ship Repair Services

The Benefits of Stainless Steel in Reference to Ship Repair Services

Stainless steel is arguably the most well-known metal alloy on the planet and yet, its uses go far beyond cutlery and cooking pots. This substance is also used in ship repair services due to its numerous benefits.

Read more

Large Fabrication Industry Techniques

Techniques Used by Professional in the Large Fabrication Industry

Experts in large fabrication often employ variable methods and techniques to provide a product that meets the expectations of their clients in Ontario or elsewhere. This involves the use of innovative technology, techniques, and very creative ideas. These methods help to bring out quality products and eliminate extra cuts and long processes that can weaken a product. The following are some of the processes used in metal fabrication across many diverse areas. Read more

Reasons to Hire Professional Ship Repair Services

Reasons to Hire Professional Ship Repair Services to Repair Bulkheads

Some of the most vital components in the structure of any boat are the bulkheads. Just like other parts that are required to maintain the structural integrity of boats, they are prone to damage. To increase the durability of your boat, it is important to contact experts in ship repair services when its bulkheads become faulty. Before any repairs start, you should get a reputable professional to do a survey on the extent of the damage present. The expert will also propose how the repairs should be done to prevent future malfunctions. Read more

The Role of Professional Large Fabrication and Accurate Machining

The Role of Professional Large Fabrication and Accurate Machining

CNC machines can be operated 24 hours a day and seven days a week and therefore, levels of productivity are vastly enhanced. However, there are many times when clients are more interested in quality as opposed to quantity. Read more

Selecting Ship Repair Services

Selecting Ship Repair Services Based on Service Quality and Skills

In the maritime industry, finding a CNC machine shop that can supply top quality, reliable, and fast services at competitive prices can be a tough affair. Fortunately, good ship repair services do exist. The problem, however, is identifying a shop that can deliver what it actually promises. Read more

Metal Shop - Grinder

Top Reasons To Hire A CNC Machine Shop For Large Fabrication Needs

If you have just started a business, chances are you need to get a number of things fabricated. While DIY works in some cases, this is not the case for any large fabrication work. Instead, you should consider hiring a CNC machine shop to take care of everything for you. Here are some of the good reasons why it’s a better solution. Read more